Commit Graph

1011 Commits

Author SHA1 Message Date
Julian Sommer dae953e0dc fix: wait for unix socket on qmp client creation (#235) 2026-05-19 15:28:22 +10:00
Julian Sommer 726631e922 fix: regenerate fw_cfg blobs on ALB system VM relaunch (#234) 2026-05-19 14:26:41 +10:00
joshsiv-mulga fcb17db4ab fix(daemon): use numeric uid/gid when creating tap to avoid silent skip
user.Current() can return an error under hardened systemd units / static
builds, causing the user/group flags to be silently dropped on
`ip tuntap add` and leaving the tap root-owned. The child QEMU then
runs as spinifex-daemon, fails the tun_chr_open owner check, and exits
with "could not configure /dev/net/tun: Operation not permitted" before
writing its PID file — the LB microvm never boots and the load balancer
sticks in failed/provisioning state.

Reproduced in E2E nightly cell-17 (single/static/debian-13/tofu-examples)
run 26047315237 on the nginx-alb workbook at commit 4ae2a4a (the
microvm-elbv2 merge that introduced the prior user.Current() fix).

Pass os.Geteuid() and os.Getegid() numerically instead — always available,
no NSS lookup, no silent fallthrough.

Closes mulga-siv-110
2026-05-19 13:16:56 +10:00
Julian Sommer a7a1222495 chore: remove FIPS info log 2026-05-19 10:58:49 +10:00
tomnewton-mulga 86721357cd Merge branch 'dev' of github.com:mulgadc/spinifex into dev 2026-05-19 10:46:06 +10:00
tomnewton-mulga e8ca596083 fix: secret for CF URL endpoint 2026-05-19 10:45:37 +10:00
Julian Sommer cc60104306 chore(ui): deps + accessibility fixes 2026-05-19 10:44:29 +10:00
Julian Sommer 55ceeccf56 test(e2e/reboot): wait for ALB to serve HTTP before post-reboot burst (#233) 2026-05-19 10:06:40 +10:00
Julian Sommer 5887927e9b fix(daemon): republish vpc.add-nat on instance recovery (#232) 2026-05-19 10:05:51 +10:00
Julian Sommer 31cd10dc99 fix: system vm instance metadata (#231) 2026-05-19 10:04:32 +10:00
Julian Sommer 495587304b release: update go.mod for v1.4.0 v1.4.0 2026-05-19 09:37:54 +10:00
tomnewton-mulga 01d9fa858f feat: iso release flow (#229) 2026-05-19 09:07:26 +10:00
Josh Siviour 4ae2a4ac53 feat(elbv2): QEMU microvm direct-boot for LB system instances (#228)
* feat(vm): direct-boot foundations + config/input extensions + image build pipeline

vm package (mulga-siv-62):
- Add KernelImage, Initrd, KernelCmdline, FwCfg/FwCfgEntry to vm.Config
- Emit -kernel/-initrd/-append/-fw_cfg args when fields set
- Relax drive invariant: accept kernel image in place of drives
- Add devices.go: IsMMIO predicate, NetDevice/BlkDevice/RngDevice helpers
- Refactor lifecycle.go + network_helpers.go call sites to use helpers
- shutdown.go: os.Remove fw_cfg tmpfiles after QEMU exits
- Add devices_test.go, microvm_test.go; extend vm_test.go

config/input extensions (mulga-siv-63):
- Add MicrovmConfig{ELBv2Enabled, ImagePath} to DaemonConfig
- ImagePath falls back to /usr/share/spinifex/microvm when empty
- Add commented [microvm] section to spinifex.toml template
- Add DirectBoot bool + NICs []NICConfig to SystemInstanceInput

image build pipeline (mulga-siv-64):
- scripts/build-microvm-image.sh: Alpine chroot build producing vmlinuz + initramfs.cpio.gz
- build/microvm/init.sh: fw_cfg-driven PID 1 init (mounts, modprobe, NIC config, lb-agent-env, ca-cert)
- build/microvm/inittab: BusyBox init with lb-agent respawn
- make build-microvm-image target
- setup.sh: install microvm/* to /usr/share/spinifex/microvm/
- .gitignore: exclude built vmlinuz + initramfs.cpio.gz artifacts

* feat(daemon): direct-boot launch path for microvm system instances

When SystemInstanceInput.DirectBoot=true:
- Skip GetAMIConfig and GenerateVolumes
- Build vm.Config directly (no buildBaseVMConfig, no PCIe root ports)
- MachineType=microvm,x-option-roms=off,pic=off,pit=off,rtc=on,acpi=on,isa-serial=on
- Resolve kernel/initrd from Microvm.ImagePath config field
- Serialise NICs to three fw_cfg tmpfiles (netcfg, lb-agent-env, ca-cert)
- Validate exactly one NICConfig.IsDefault=true before writing netcfg blob
- Shutdown path cleans up tmpfiles via existing Config.FwCfg iteration

PC-machine path (DirectBoot=false) unchanged.

Closes mulga-siv-65

* feat(elbv2): wire microvm.elbv2_enabled flag into ELBv2 service

When ELBv2Enabled=true:
- Drop lbVMUserData cloud-config; emit KEY=value LBAgentEnv blob instead
- Set SystemInstanceInput.DirectBoot=true; omit ImageID
- Populate NICs []NICConfig (index 0=primary ENI IsDefault, 1=mgmt, 2+=extra ENIs)
- Validate exactly one IsDefault NIC at service layer

When ELBv2Enabled=false: existing PC-machine path unchanged.

Adds buildLBAgentEnv, buildMicrovmNICs, subnetCIDRForIP, subnetGatewayIP helpers.
Tests in arn_test.go cover both flag-on and flag-off paths.

Closes mulga-siv-66

* test(daemon,vm): add unit tests for direct-boot helpers to meet diff coverage threshold

* feat(daemon): Phase 1 perf instrumentation + e2e runner microvm flag

- Log t1→t2 boot timing via slog on the direct-boot path
- measureQEMURSSMiB helper reads /proc/<pid>/status (tested)
- Gate constants: phase1BootGateMs=500, phase1RSSGateMiB=25
- run-lb-e2e.sh: --microvm flag, dual-path CI annotation, density test note

Closes mulga-siv-67

* fix(build): remove busybox-initscripts — not in Alpine 3.20, not needed

* fix(microvm): end-to-end fixes for direct-boot LB path

Serial output was silent (x-option-roms=off suppresses BIOS serial init);
fixed by removing it from the machine string and using -serial chardev:console0
to attach to the machine-created ISA serial device instead of adding a
duplicate isa-serial device (which would create ttyS1 while kernel uses ttyS0).

virtio-net interfaces were invisible to the kernel because QEMU's
auto-kernel-cmdline does not append virtio_mmio.device= params when -append
is used. Fixed by generating explicit virtio_mmio.device=0x200@0xfebNNNNN:N
params for each NIC in KernelCmdline, and modprobing virtio_mmio + virtio_net
in init.sh.

sys.micro bumped to 512 MiB — 128 MiB caused kernel OOM during initramfs
decompression (~68 MiB uncompressed).

BusyBox init ::respawn: entries do not source or export env files; fixed
inittab to use set -a; . /etc/conf.d/lb-agent; set +a before exec.

wireLBAgentConfig was documented as reading the CA cert but never set
elbv2Service.CACert; lb-agent TLS handshakes to AWSGW failed with
x509: certificate signed by unknown authority. Fixed by reading
d.config.NATS.CACert (same local CA that signs the AWSGW server cert)
and assigning to elbv2Service.CACert so writeFwCfgBlobs writes a
non-empty cacert blob into fw_cfg.

Adds vm_test TestExecute_MicrovmFileChardev and updates lifecycle_test
to assert SerialSocket is intentionally empty on direct-boot VMs.

* fix(build): auto-detect docker/podman when apk unavailable for microvm image build

* fix(build): create /dev/console and /dev/null as proper device nodes in initramfs

tar extraction without root silently demotes device files to 0-byte regular
files (mknod requires CAP_MKNOD). The kernel opens /dev/console when wiring
init's stdio to the serial console; a regular file there causes all init output
to be silently discarded to RAM — the VM appears stuck at 'Run /init as init
process' with no subsequent console output and lb-agent never heartbeats.

Fix: after rootfs population, wipe /dev and recreate console (c 5 1) and
null (c 1 3) via sudo mknod. devtmpfs provides all other devices at runtime
once init.sh mounts it.

* fix(microvm): fix mgmt NIC routing for all LB schemes

Two bugs prevented lb-agent from reaching the AWSGW via the mgmt interface:

1. RouteDst/RouteVia swapped — resolveMgmtRoute returns (gateway, target) but
   buildMicrovmNICs assigned them as (Dst=gateway, Via=target), producing
   'ip route add 10.15.8.1 via 192.168.1.33' instead of the correct
   'ip route add 192.168.1.33 via 10.15.8.1'.

2. NIC[1] MAC and CIDR never filled — the daemon allocates mgmt IP/MAC
   after buildMicrovmNICs returns, but didn't inject them into input.NICs[1]
   before calling writeFwCfgBlobs, leaving NIC1_MAC= empty in the netcfg
   blob and skipping interface setup in init.sh entirely.

Also extends mgmt routing to internet-facing scheme in the microvm path:
VPC SNAT is not reliable across all VPC topologies for control-plane
heartbeats; mgmt is always a direct L2 path to the host.

* feat(microvm): Phase 2 kernel stripping + boot optimisation

- cpu: switch to host,-pmu (disable PMU — not needed in microvm guest)
- machine type: make isa-serial configurable via microvm.isa_serial config
  field; default true (on) preserves console log path
- build: strip unused kernel modules (USB, IDE, ATA, GPU, media, input,
  HID, bluetooth, staging, sound, wireless) from initramfs before cpio
- build: add Phase 2 artifact size gate — fail if vmlinuz + initramfs.cpio.gz
  exceeds MICROVM_ARTIFACT_MAX_MiB (default 50 MiB); override via env var
  during development
- perf: add phase2BootGateMs=300 and phase2ArtifactGateMiB=50 constants
  with canary tests to catch unintentional gate changes
- tests: cover buildMicrovmNICs nil-VPC and extra-ENI paths
- tests: cover microvmMachineType nil/true/false branches

* fix(build): use find-based virtio+fw_cfg module keep-list in initramfs strip

The directory-only keep-list (drivers/virtio, drivers/firmware) missed
virtio_net.ko which lives in drivers/net/, virtio_blk in drivers/block/,
and virtio-rng in drivers/char/hw_random/. Switch to find-based approach:
collect all virtio*.ko* and *fw_cfg*.ko* regardless of subdirectory, then
restore them into their original relative paths under kernel/.

Artifacts now: 42 MiB (vmlinuz 11 MiB + initramfs 31 MiB), gate passes.

* fix(build): keep failover modules in initramfs strip

virtio_net depends on net_failover/failover for live-migration support.
Stripping them left virtio_net with unresolved symbols
(net_failover_create/destroy), so the module failed to load and the
guest came up with only lo. init.sh then skipped every NIC ("no
interface found for MAC ..."), leaving lb-agent with no network path
to AWSGW and the LB stuck in provisioning.

Add *failover*.ko* to the keep-list. Image size unchanged at 42 MiB
(under the 50 MiB Phase 2 gate). ELBv2 e2e now reaches active and
2/2 targets healthy for both ALB and NLB internal LBs.

* fix(daemon): restore slog default after viperblock.New mutates it

viperblock.New unconditionally calls vb.SetDebug, which calls
slog.SetDefault with a TextHandler at LevelError — globally silencing
every slog.Info and slog.Warn in the caller process for the rest of
its life. Discovered while validating microvm Phase 2 (mulga-siv-68):
the daemon stopped emitting Info logs the moment the first customer
VM with volumes launched, hiding direct-boot timing,
LaunchSystemInstance completed, and CreateLoadBalancer completed
lines that we need for boot-time tuning.

Workaround in newViperblock: re-install an Info-level TextHandler on
os.Stderr after each viperblock.New call. Also drop the three explicit
vb.SetDebug(false) calls in prepareRootVolume / prepareEFIVolume /
prepareCloudInitVolume — they were no-ops (viperblock.New already
runs SetDebug internally) and each one re-triggered the global
mutation we are trying to undo.

Proper fix is in viperblock itself — tracked as mulga-siv-70: SetDebug
should not call slog.SetDefault. Until then, this restore call is the
shortest path to getting the daemon's observability back so we can
measure t1_to_t2_ms and tune Phase 2.

Preflight note: golangci-lint not available on this dev host, so the
project preflight target cannot run end-to-end. Verified with
go vet ./spinifex/handlers/ec2/instance/... (clean) and
go test ./spinifex/handlers/ec2/instance/... (pass).

* perf(microvm): hit Phase 2 boot/memory gates

t1→t2 hypervisor: 3224 ms → 264 ms (12×). 128 MiB guest now boots
cleanly without OOM, reverting the temporary 512 MiB bump.

Root causes:

1. build-microvm-image.sh staged the entire chroot into the cpio
   without dropping /boot, embedding a duplicate vmlinuz, Alpine's
   stock initramfs-virt, System.map, and a "boot → ." symlink loop
   (~25 MiB). Decompression peak exceeded 128 MiB. Strip /boot after
   the kernel is copied out, before the cpio. Initramfs drops from
   31 MiB → 11 MiB (53 MiB → 28 MiB uncompressed); total artifact
   42 MiB → 22 MiB.

2. vm/lifecycle.go burned 3 s of fixed sleep on every direct-boot
   launch: 2 s nbdkit pre-exec wait (no nbdkit on direct-boot) and
   1 s post-fork settle (QEMU binds QMP within ~10 ms when there is
   no firmware, ROM, or block layer). Both extracted to
   directBoot-aware helpers — nbdkitPreExecWait collapses to 0, and
   qemuStartSettleWait to 50 ms.

3. KernelCmdline only carried `console=ttyS0 virtio_mmio.device=…`.
   Added boot-time perf flags: quiet loglevel=3 (silence printk over
   115200-baud isa-serial), mitigations=off (KVM guest on trusted
   host, single-tenant LB workload), tsc=reliable, no_timer_check,
   reboot=t, i8042.{nopnp,noaux,nokbd} (microvm has no PS/2).

4. init.sh dropped modprobe virtio_mmio (built-in:
   CONFIG_VIRTIO_MMIO=y) and tightened polling: fw_cfg/iface waits go
   from 10 × 200 ms (up to 2 s) to 5 × 20 ms (up to 100 ms).

Phase 2 gates:
  - t1→t2 ≤ 300 ms       ✅ 264 ms / 281 ms
  - artifact ≤ 50 MiB    ✅ 22 MiB (gate already in build script)
  - ELBv2 e2e green      ✅ 32/33 (pre-existing client-VM failure,
                                   unrelated to microvm path)

* build(microvm): wire build into deploy + distro + release pipeline

Adds install-microvm Makefile target (with grouped-target staleness
detection on vmlinuz/initramfs.cpio.gz), wires it into dev-install.sh
and reset-dev-env.sh, makes 'make deploy' reinstall artifacts when
present, and makes 'make distro-amd64' stage build/microvm/* into the
release tarball staging dir. arm64 distro stays unchanged (no aarch64
microvm artifact yet — Phase 4).

Release workflow gains a setup-go step and a 'make build-microvm-image'
step before 'make distro-amd64' on the amd64 runner so the resulting
tarball includes the kernel + initramfs without a manual copy.

Precursor for the Phase 3 PC-machine LB removal (mulga-siv-69).
Closes mulga-siv-71.

* build(ansible): include microvm artifacts in build role tarball

Adds a build-microvm-image task to the ansible build role and stages
build/microvm/* into the role's release tarball so the install role's
setup.sh run picks them up via INSTALL_SPINIFEX_TARBALL. Skipped
gracefully when the build script is absent (older branches without
direct-boot LB wiring).

* feat(config): enable microvm direct-boot LB path by default

Uncomments the [nodes.<node>.daemon.microvm] section in the generated
spinifex.toml template and sets elbv2_enabled = true so all new
clusters bring up ELBv2 LBs via the direct-boot microvm path. Operators
can opt back to the legacy PC-machine path by flipping the flag to
false in the rendered config.

Required for end-to-end CI on this branch to exercise the direct-boot
path. Existing clusters' configs are unchanged (the template only
affects fresh 'spx admin init' renders).

* fix(microvm): bootstrap apk.static when no host rootfs tool exists

Self-hosted CI runners and the GitHub-hosted ubuntu-24.04 image often
have none of apk, docker, or podman installed. apk-tools is not in the
Debian 13 (trixie) repositories. Without one of these the rootfs build
fails up front with 'no rootfs build tool available'.

When all three are absent, fetch apk-tools-static from the configured
Alpine mirror, extract it to a tempdir, and prepend it to PATH so the
existing native-apk strategy below picks it up transparently. Requires
only curl + tar, both of which are present on every CI runner that can
already check out source.

No-op when apk, docker, or podman is already present.

Unblocks https://github.com/mulgadc/spinifex/actions/runs/25988830244

* revert: drop apk.static bootstrap in build-microvm-image

Reverts 0bd76b7. Self-hosted runners will get docker.io installed
out of band; existing Strategy 2 (docker run alpine:3.20) handles
the rootfs build without host sudo or unsigned package install.

* docs(workbook): drop lb-alpine import for microvm direct-boot LB

LBs now launch via direct-boot QEMU microvm using kernel + initramfs
bundled at /usr/share/spinifex/microvm/, so the legacy lb-alpine system
AMI import is no longer required.

* fix(daemon): own tap devices by daemon user so QEMU can attach without CAP_NET_ADMIN

When the daemon runs non-root (production: User=spinifex-daemon), child
QEMU processes inherit that uid but lack CAP_NET_ADMIN. The kernel's tun
attach check then requires the tap owner uid to match the caller's euid.
Without the `user` flag, `ip tuntap add` defaults to root:root and qemu's
TUNSETIFF fails with EPERM ("could not configure /dev/net/tun: Operation
not permitted").

Surfaced by the e2e-nightly cell-17 microvm LB launch on the ci-pseudo
runner where the kernel enforces strictly; legacy EC2 launches on
ci-single runners happened to attach successfully despite the same code
path. Adding `user $current group $gid` to `ip tuntap add` ensures the
tap is owned by whatever uid the daemon (and its qemu children) run as.
Root daemons skip the flag — they have CAP_NET_ADMIN ambient.

* fix(e2e): redirect lb probe chatter to stderr so stalls are visible

test_http_from / test_tcp_from echoed progress to stdout, which the
callers captured into *_OK vars via $(...). Result: 6+ minute retry
loops ran silently in CI, and the "$ok" comparison never matched
"true" because the captured value contained the full multi-line
chatter. Reachability pass/fail counters were also lost in the
subshell.

Redirect helper output to stderr, leave only the true/false flag on
stdout, and move pass/fail to the caller so they actually count.

* fix(microvm): don't /32 AdvertiseIP via mgmt for internet-facing single-node

buildMicrovmNICs overrode resolveMgmtRoute's deliberate empty return
for the single-node internet-facing case by falling back to
(MgmtBridgeIP, AdvertiseIP). That installed a /32 route to AdvertiseIP
via the mgmt NIC inside the LB microvm. On single-node where the
AWSGW host IP equals the WAN client IP, the /32 also catches reply
traffic for inbound HTTP/TCP to the LB's floating IP — replies leave
via the mgmt NIC with src=data-NIC IP, the host kernel drops the
asymmetric flow, and same-chassis ingress hangs.

resolveMgmtRoute already encodes the correct policy:
  - multi-node any scheme        → explicit MgmtRoute{Gateway,Target}
  - single-node internal         → fallback to (MgmtBridgeIP, AdvertiseIP)
  - single-node internet-facing  → empty (reach AWSGW via VPC SNAT)

Honor it. Matches the legacy lbVMUserData path, whose own comment
flagged the stolen-WAN-return-path symptom this introduced.

Test covers all three branches.

* feat(ansible): dev-deploy playbook for in-place artifact swap

Fills the gap between ansible-dev-install (skips when already installed)
and ansible-dev-reset (full teardown + reinstall + smoketest). Mirrors
Makefile `deploy` target: rebuild + replace binaries and microvm
artifacts on a running node, restart spinifex.target, wait for awsgw.

Skips setup.sh (no user/dir/systemd-unit changes) and smoketest so
iteration is fast. Use ansible-dev-reset when changing systemd units,
helper scripts, logrotate, or setup.sh itself.

Adds:
- roles/deploy/tasks/main.yml — install spx + nbdkit plugin + microvm
  artifacts, with plugindir auto-detection via `nbdkit --dump-config`.
- playbooks/dev-deploy.yml — chains build + deploy roles.
- Makefile ansible-dev-deploy target.
- README playbook table + "when to use which" guidance.

* chore(microvm): remove legacy LB Alpine image build pipeline

Phase 3 microvm removal — strip the PC-machine LB image build
artifacts that direct-boot no longer needs. The microvm initramfs
already carries lb-agent + HAProxy via build-microvm-image, so the
lb.conf manifest, lb-setup.sh chroot script, build-lb-image target,
dev-install / reset-dev-env import steps, and ansible LB-image tasks
all become dead.

build-system-image stays — other manifests (e.g. GPU images) still
use it.

* refactor(microvm): remove legacy PC-machine LB boot path

Phase 3 — direct-boot becomes the only ELBv2 LB launch path.

- Drop SystemInstanceInput.DirectBoot / ImageID / UserData (every LB
  caller set DirectBoot=true; legacy cloud-init userdata is gone).
- Drop ELBv2ServiceImpl.lbVMUserData, systemAMI* fields, SetSystemAMIFunc,
  getSystemAMI, and the lazy-AMI wiring in daemon.startCluster.
- Collapse CreateLoadBalancer to a single direct-boot launch input.
- Collapse daemon.LaunchSystemInstance: drop AMI validation, ImageID
  on RunInstancesInput, UserData base64 encode, GenerateVolumes branch.
  buildDirectBootConfig hardcodes /usr/share/spinifex/microvm and
  isa-serial=on (microvmMachineType no longer takes a flag).
- Drop MicrovmConfig from config.DaemonConfig and the
  [daemon.microvm] section from the spinifex.toml template.
- Prune dead tests (lbVMUserData_*, PCMachine_Unchanged, AMI resolver
  paths) and refresh stale comments that still mentioned lbVMUserData.

ARM hosts have no LB launch path until Phase 4 adds direct-boot on
virt — CreateLoadBalancer on aarch64 fails naturally at QEMU exec.

* docs: drop lb-alpine catalog entry from cluster setup guide

LB system instances no longer use an AMI — direct-boot microvm
artifacts ship in the spinifex package.

* feat(ui): remove LB image import banner + LB-AMI gating

Direct-boot microvm artifacts ship in the spinifex package, so the
LB system AMI no longer exists — the "Load balancer image not imported"
banner and the Create-button disable on the LB list / wizard pages
can never fire. Strip:

- lb-image-missing-banner.tsx component
- hasLbImage / isLbImage / LB_IMAGE_NAME / LB_MANAGED_BY_VALUE from
  system-managed.ts (isSystemManagedImage stays — still used by the
  EC2 Images pages to hide system AMIs)
- Banner gating + ec2ImagesQueryOptions imports from the LB list and
  wizard pages
- The corresponding tests that asserted the banner appears

* revert: restore lb.conf + lb-setup.sh for mulga install pipeline

Phase 3 microvm removal (commit 6313d74) deleted these too early — the
mulga install/iso artifact builders (scripts/tofu-cluster/build-install
-artifacts.sh, scripts/tofu-iso/build-iso-artifacts.sh) still invoke
scripts/build-system-image.sh scripts/images/lb.conf, breaking e2e with
"ERROR: Manifest not found: scripts/images/lb.conf".

Restore both files verbatim so the legacy pipeline keeps building until
the mulga-side migration to microvm-only artifacts lands post-merge.
2026-05-18 15:48:04 +10:00
joshsiv-mulga 35ad76096b fix(daemon): don't fall back to local start on ec2.start forward timeout
The 5s ec2.start.{lastNode} forward timeout was firing before the target
node finished StartStoppedInstance (cold start = volume rehydrate + QEMU
launch + QMP handshake, ~10-20s on a t3a.nano). The forwarding daemon
then fell back to starting the same instance locally, racing the
still-running launch on the original node. Both attempts derive the same
deterministic tap name from the ENI, so the second one fails with
TUNSETIFF: Device or resource busy.

Surfaced on the pseudo-multinode E2E (run 26006933491) where all three
daemons share one kernel and the collision is unavoidable; real
multi-node hides it because separate kernels can each hold the same tap
name without conflict (but the duplicate Run is still semantically
wrong).

Changes:

* Bump startStoppedForwardTimeout from 5s to 30s so it matches the
  awsgw upstream NATS request budget. A slow-but-alive target node
  finishes well within this window.
* Distinguish nats.ErrNoResponders (no active subscriber on
  ec2.start.{lastNode} — node genuinely down) from a timeout or other
  transport error (subscriber existed but didn't respond). Only the
  no-responders case justifies a local-fallback Run; everything else
  surfaces ServerInternal so the caller retries instead of double-
  launching.
* Add an info log on every forward attempt for easier diagnosis.
2026-05-18 12:32:07 +10:00
Josh Siviour 7eff142c34 feat(e2e): bare-metal multi-node cluster support + density-aware guards (#227)
* feat(predastore): support 2-node distributed mode with RS(1,1)

Lower minimum node threshold from 3 to 2. Emit data=1,parity=1 when
exactly 2 nodes configured — effectively mirroring. 3+ nodes continue
to use RS(2,1).

* fix(ec2): route StartInstances back to original node with node-down fallback

ec2.start used a plain queue group, so NATS could route a restart request to
any daemon — including a capacity-constrained NUC that can't fit a second
instance. This caused InsufficientInstanceCapacity in the Phase 10 stop/start
test on 2-node bare-metal clusters where one node has significantly fewer
resources.

Each daemon now also subscribes to ec2.start.{nodeId} (no queue group). The
queue-group handler peeks at the instance ID, looks up LastNode from the
stopped KV, and forwards to ec2.start.{lastNode}. If the original node does
not respond within 5 seconds (down or partitioned), the handler falls back to
starting locally on whichever node picked up the request — preserving the
existing behaviour for node-failure scenarios.

The direct handler (ec2.start.{nodeId}) always starts locally and never
forwards, preventing routing loops.

* fix(ec2): fall back to local start when original node returns InsufficientInstanceCapacity

The forwarding handler was relaying all responses from the targeted node
unconditionally, including InsufficientInstanceCapacity. This meant that if
the NUC (node2) was the LastNode but had no remaining capacity, the error
propagated to the caller rather than falling back to the local node which may
have room.

Now only success and non-capacity errors are relayed; an InsufficientInstance-
Capacity response from the targeted node triggers a local start attempt, giving
any other node in the cluster a chance to absorb the instance.

* test(e2e): make VPC stop/start restart non-fatal on InsufficientInstanceCapacity

Asymmetric hardware (NUC node2) may not have capacity to restart all
VPC instances. IP-persists-while-stopped is still verified and fails
hard; restart verification is skipped with a warning on capacity errors.

* test(e2e): density-aware capacity guard across bare-metal multi-node suite

Sub-3-node bare-metal clusters with asymmetric/undersized nodes (e.g. a
4-vCPU NUC alongside a 16-vCPU box) can fit only one t3.nano on the
smallest node after the daemon's host reserve. Phases that direct or
indirectly land >1 instance on that node hit InsufficientInstanceCapacity
and previously hard-failed the entire suite.

Add is_density_skip helper and skip_test counter, and wrap every
density-sensitive run-instances / start-instances / wait-for-running call
site (phases 3, 5, 7, 10, 11) so capacity exhaustion on sub-3-node
clusters records a SKIP rather than a FAIL. On 3+ node clusters the
guard short-circuits to false, preserving existing failure semantics.

Summary block now prints Skipped count + names so degraded coverage is
visible in CI logs.

Refs: mulga-siv-72

* test(e2e): parameterise lb SSH key + user via PEER_SSH_KEY / PEER_SSH_USER

Allow run-lb-e2e.sh to run against clusters that don't use tf-user with the
tofu-cluster SSH key (e.g. bare-metal nodes which use spinifex@ + bm-ci key).
Defaults preserve existing behaviour on the tofu-cluster CI path.

Refs: mulga-siv-73
2026-05-18 10:18:04 +10:00
joshsiv-mulga 5b3ced92f9 fix(e2e): increase SSH wait timeout and fix console log path for bm
- SSH wait: 60 → 120 attempts; NBD-backed VMs on bare metal take
  longer to boot than tofu-cluster VMs with local storage
- Diagnostic console log: add /run/spinifex/console-<id>.log which
  is where Spinifex QEMU actually writes serial output
2026-05-15 13:18:53 +10:00
joshsiv-mulga ee986fefe6 fix(e2e): remove hardcoded 3-node assumptions from bm multinode test
Replace all literal `2`/`3` node counts with `NODE_COUNT`-derived
expressions so the test runs correctly against any cluster size.

- NATS recovery peer threshold: `>= 2` → `>= NODE_COUNT - 1`
- spx get nodes after recovery: `>= 3` → `>= NODE_COUNT`
- Spread placement: `--count 3` / loop `0 1 2` → `NODE_COUNT`; thresholds updated
- NAT GW step label: static "3 nodes" → `$NODE_COUNT`
2026-05-15 12:48:26 +10:00
joshsiv-mulga 7b755227d5 fix(e2e): NATS peer count expects NODE_COUNT-1 routes not hardcoded 2
/routez reports outbound routes; with N nodes each node has N-1 routes.
A 2-node cluster has 1 route, not 2. Test was written for 3-node tofu
cluster and failed on 2-node baremetal.
2026-05-15 12:41:49 +10:00
joshsiv-mulga f667e2e0a6 fix(e2e): fix unbound variable on 2-node bare-metal cluster
Hardcoded 'for i in 1 2' loops assumed 3+ nodes, accessing NODE_IPS[2]
which doesn't exist on a 2-node cluster. With set -u this is a fatal
unbound variable error. Use seq 1 $((NODE_COUNT-1)) instead.
2026-05-15 12:25:51 +10:00
Julian Sommer de3ef1bb96 fix: extra logging 2026-05-15 11:56:18 +10:00
Julian Sommer 970b3bb58d fix: allow port 80 2026-05-15 11:28:35 +10:00
Julian Sommer d3290be6e7 fix(e2e): use custom security group for alb 2026-05-15 11:03:43 +10:00
joshsiv-mulga 08935ff7e7 fix(e2e): replace guest SSH uptime check with LaunchTime assertion
Phase 8.3 polled VPC instance IPs via two-hop SSH. In single-node macvlan
mode the host has no route to VPC subnets, so SSH always timed out (10 min
of dead retries) even when the VMs were healthy (ALB targets passing health
checks).

Replace with a LaunchTime comparison: the daemon resets LaunchTime to
time.Now() when it relaunches QEMU on recovery, so LaunchTime >= REBOOT_START
is a fast, network-topology-independent reboot confirmation.
2026-05-15 10:33:01 +10:00
Julian Sommer b7a932d6b0 ci(e2e-nightly): target dispatched branch on workflow_dispatch
GIT_BRANCH was hardcoded to dev, so workflow_dispatch runs ignored the
ref chosen in the UI. Use github.ref_name for dispatch (and any non-cron
trigger), keep dev as the explicit target for scheduled cron runs.
2026-05-15 10:00:11 +10:00
joshsiv-mulga beb84b4936 fix(daemon): detect OVN pid file location at runtime
Trixie OVN moved the pid/socket to /var/run/ovn/; older installs
use /var/run/openvswitch/. Probe which exists so the same binary
works on both layouts.
2026-05-15 09:55:34 +10:00
joshsiv-mulga 3037c349a1 fix(installer): skip SPINIFEX_JOIN_ADDR validation when SPINIFEX_SKIP_FORMATION=1 2026-05-15 09:34:55 +10:00
joshsiv-mulga 7042f25861 feat(e2e): add run-bm-multinode-e2e.sh for bare-metal N≥2 node clusters
Bare-metal variant of run-multinode-e2e.sh:
- Accepts 2+ node IPs (not hardcoded 3)
- SSH key/user via PEER_SSH_KEY / PEER_SSH_USER env vars (default: bm-ci / spinifex)
- NODE3_IP optional; node3 survival check skipped when absent

Workflow updated: job renamed to Multi-Node E2E, timeout 60→120 min.
2026-05-14 17:15:17 +10:00
joshsiv-mulga fba2103133 feat(firstboot): SkipFormation flag — bm-bootstrap owns cluster formation
Add SkipFormation bool to firstboot.Config. When set, the cluster
formation block (spx admin init/join) is replaced with a no-op echo,
leaving formation to the provisioning controller.

Wired through: autoinstall reads SPINIFEX_SKIP_FORMATION=1 from env,
install.go passes it to firstboot.Config. spinifex-init.sh parses the
kernel cmdline param and exports it. boot-handler.go hardcodes
SPINIFEX_SKIP_FORMATION=1 so all bare-metal CI nodes skip formation —
bm-bootstrap.sh always runs spx admin init/join with the correct
--nodes N from nodes.json, enabling proper multi-node formation.
2026-05-14 16:57:54 +10:00
joshsiv-mulga 9fd89ec1ad fix(ci): cache lb-alpine image on runner alongside ubuntu, pass to bm-bootstrap 2026-05-14 16:05:53 +10:00
joshsiv-mulga 58c2e18ad1 fix(ci): cache ubuntu-24.04 cloud image on runner, pass to bm-bootstrap
Add a step before the E2E run that ensures the Ubuntu 24.04 noble cloud
image is cached at BM_ISO_CACHE. Downloads from ubuntu.com if missing,
prints cached size if present. Passes path via BM_UBUNTU_IMAGE to
bm-bootstrap.sh which SCPs it to the node for --file import.
2026-05-14 16:02:15 +10:00
Julian Sommer 0dc0daf116 feat: use FIPS compliant cryptography (#225) 2026-05-14 15:42:53 +10:00
joshsiv-mulga 26c2c9fa49 fix(setup): replace /dev/stdin in tmpfiles.d write to work without /dev mount in chroot 2026-05-14 15:01:14 +10:00
Julian Sommer f7efc69344 feat: disable api termination (#224) 2026-05-14 14:35:00 +10:00
joshsiv-mulga 8841241541 fix(setup-ovn): del-port cleanup without bridge name to avoid error on first run 2026-05-14 14:30:40 +10:00
joshsiv-mulga 7859d9610b fix(ci): write bm-ci key to RUNNER_TEMP and derive .pub for bm-bootstrap 2026-05-14 14:01:22 +10:00
joshsiv-mulga 7d25b04532 fix(installer): fire install callback before reboot to clear PXE flag 2026-05-14 12:34:56 +10:00
joshsiv-mulga 7dd3af3848 revert(installer): undo grub-install changes that introduced PXE boot loop
The --no-nvram flag removed the UEFI NVRAM boot entry, causing firmware to
fall through to PXE on every reboot. Restore original --recheck behaviour
which was confirmed working in manual testing.
2026-05-14 12:34:56 +10:00
Julian Sommer 54a1c29ed5 feat: test cleanup (#223) 2026-05-14 11:40:09 +10:00
Julian Sommer 89ddd06846 chore: update COMMANDS.md 2026-05-14 10:46:45 +10:00
Julian Sommer 4bf7a73feb feat: DescribeSecurityGroupRules (#222) 2026-05-14 10:44:43 +10:00
joshsiv-mulga cc157e97f9 fix(installer): skip fs-probe and nvram in grub-install to prevent eMMC scan hang
grub-probe scans all block devices even without --recheck. On N100 mini-PCs
with eMMC + NVMe, scanning the eMMC causes grub-install to hang. Also skip
NVRAM writes (--no-nvram) since --removable installs to the default EFI path
without needing to register a boot entry in UEFI firmware variables.
2026-05-14 09:37:43 +10:00
joshsiv-mulga fa5919fc14 fix(installer): remove --recheck from grub-install to prevent device scan hang
--recheck triggers grub to rescan all block devices. On N100 mini-PCs with
eMMC + NVMe, scanning the eMMC causes grub-install to hang indefinitely.
Device maps are generated fresh on each install so --recheck is redundant.
2026-05-14 08:47:06 +10:00
joshsiv-mulga f8d025d07e fix(installer): disable os-prober to prevent update-grub hang on multi-disk hardware
On N100 mini-PCs with eMMC + NVMe, update-grub's os-prober probes all
block devices via the bind-mounted /dev, hanging indefinitely on the eMMC.
GRUB_DISABLE_OS_PROBER=true skips os-prober in the chroot.

Also apply modernize lint fixes to vm test files (atomic.Int32).
2026-05-14 08:10:01 +10:00
joshsiv-mulga 38373b2fc7 fix(ci): generate epdu.env from secrets instead of pre-placed file 2026-05-13 16:14:06 +10:00
joshsiv-mulga e615d6f9e6 fix(ci): remove BM_SKIP_EPDU now that ePDU SNMPv3 is provisioned 2026-05-13 16:05:35 +10:00
Julian Sommer 97701737cb feat: describe instance status (#221) 2026-05-13 15:55:20 +10:00
joshsiv-mulga a31fd8098c fix(ci): use sudo to clean workspace so root-owned rootfs cache is removed
The build-rootfs step creates root-owned files in the workspace; a plain
rm -rf fails with permission denied on the next run's Clean Workspace step.
2026-05-13 14:25:51 +10:00
Julian Sommer c19f823d1e fix: unblock DHCP under narrow-egress SGs 2026-05-13 13:40:50 +10:00
Julian Sommer 7c08c62e0d chore: increase tofu e2e logging 2026-05-13 12:28:11 +10:00
Julian Sommer a08d9b8b99 feat: UI bug fixes (#220) 2026-05-13 12:12:43 +10:00