Commit Graph

1009 Commits

Author SHA1 Message Date
joshsiv-mulga 1ea94061fc feat(microvm): Phase 2 kernel stripping + boot optimisation
- cpu: switch to host,-pmu (disable PMU — not needed in microvm guest)
- machine type: make isa-serial configurable via microvm.isa_serial config
  field; default true (on) preserves console log path
- build: strip unused kernel modules (USB, IDE, ATA, GPU, media, input,
  HID, bluetooth, staging, sound, wireless) from initramfs before cpio
- build: add Phase 2 artifact size gate — fail if vmlinuz + initramfs.cpio.gz
  exceeds MICROVM_ARTIFACT_MAX_MiB (default 50 MiB); override via env var
  during development
- perf: add phase2BootGateMs=300 and phase2ArtifactGateMiB=50 constants
  with canary tests to catch unintentional gate changes
- tests: cover buildMicrovmNICs nil-VPC and extra-ENI paths
- tests: cover microvmMachineType nil/true/false branches
2026-05-18 14:16:14 +10:00
joshsiv-mulga ae721e7a73 fix(microvm): fix mgmt NIC routing for all LB schemes
Two bugs prevented lb-agent from reaching the AWSGW via the mgmt interface:

1. RouteDst/RouteVia swapped — resolveMgmtRoute returns (gateway, target) but
   buildMicrovmNICs assigned them as (Dst=gateway, Via=target), producing
   'ip route add 10.15.8.1 via 192.168.1.33' instead of the correct
   'ip route add 192.168.1.33 via 10.15.8.1'.

2. NIC[1] MAC and CIDR never filled — the daemon allocates mgmt IP/MAC
   after buildMicrovmNICs returns, but didn't inject them into input.NICs[1]
   before calling writeFwCfgBlobs, leaving NIC1_MAC= empty in the netcfg
   blob and skipping interface setup in init.sh entirely.

Also extends mgmt routing to internet-facing scheme in the microvm path:
VPC SNAT is not reliable across all VPC topologies for control-plane
heartbeats; mgmt is always a direct L2 path to the host.
2026-05-18 14:16:14 +10:00
joshsiv-mulga 5a6c051cba fix(build): create /dev/console and /dev/null as proper device nodes in initramfs
tar extraction without root silently demotes device files to 0-byte regular
files (mknod requires CAP_MKNOD). The kernel opens /dev/console when wiring
init's stdio to the serial console; a regular file there causes all init output
to be silently discarded to RAM — the VM appears stuck at 'Run /init as init
process' with no subsequent console output and lb-agent never heartbeats.

Fix: after rootfs population, wipe /dev and recreate console (c 5 1) and
null (c 1 3) via sudo mknod. devtmpfs provides all other devices at runtime
once init.sh mounts it.
2026-05-18 14:16:14 +10:00
joshsiv-mulga 45876ea0c6 fix(build): auto-detect docker/podman when apk unavailable for microvm image build 2026-05-18 14:16:14 +10:00
joshsiv-mulga 492103d5b8 fix(microvm): end-to-end fixes for direct-boot LB path
Serial output was silent (x-option-roms=off suppresses BIOS serial init);
fixed by removing it from the machine string and using -serial chardev:console0
to attach to the machine-created ISA serial device instead of adding a
duplicate isa-serial device (which would create ttyS1 while kernel uses ttyS0).

virtio-net interfaces were invisible to the kernel because QEMU's
auto-kernel-cmdline does not append virtio_mmio.device= params when -append
is used. Fixed by generating explicit virtio_mmio.device=0x200@0xfebNNNNN:N
params for each NIC in KernelCmdline, and modprobing virtio_mmio + virtio_net
in init.sh.

sys.micro bumped to 512 MiB — 128 MiB caused kernel OOM during initramfs
decompression (~68 MiB uncompressed).

BusyBox init ::respawn: entries do not source or export env files; fixed
inittab to use set -a; . /etc/conf.d/lb-agent; set +a before exec.

wireLBAgentConfig was documented as reading the CA cert but never set
elbv2Service.CACert; lb-agent TLS handshakes to AWSGW failed with
x509: certificate signed by unknown authority. Fixed by reading
d.config.NATS.CACert (same local CA that signs the AWSGW server cert)
and assigning to elbv2Service.CACert so writeFwCfgBlobs writes a
non-empty cacert blob into fw_cfg.

Adds vm_test TestExecute_MicrovmFileChardev and updates lifecycle_test
to assert SerialSocket is intentionally empty on direct-boot VMs.
2026-05-18 14:16:14 +10:00
joshsiv-mulga b210cdd891 fix(build): remove busybox-initscripts — not in Alpine 3.20, not needed 2026-05-18 14:16:14 +10:00
joshsiv-mulga 400bae523a feat(daemon): Phase 1 perf instrumentation + e2e runner microvm flag
- Log t1→t2 boot timing via slog on the direct-boot path
- measureQEMURSSMiB helper reads /proc/<pid>/status (tested)
- Gate constants: phase1BootGateMs=500, phase1RSSGateMiB=25
- run-lb-e2e.sh: --microvm flag, dual-path CI annotation, density test note

Closes mulga-siv-67
2026-05-18 14:16:14 +10:00
joshsiv-mulga b8807580f9 test(daemon,vm): add unit tests for direct-boot helpers to meet diff coverage threshold 2026-05-18 14:16:14 +10:00
joshsiv-mulga 92a67115c3 feat(elbv2): wire microvm.elbv2_enabled flag into ELBv2 service
When ELBv2Enabled=true:
- Drop lbVMUserData cloud-config; emit KEY=value LBAgentEnv blob instead
- Set SystemInstanceInput.DirectBoot=true; omit ImageID
- Populate NICs []NICConfig (index 0=primary ENI IsDefault, 1=mgmt, 2+=extra ENIs)
- Validate exactly one IsDefault NIC at service layer

When ELBv2Enabled=false: existing PC-machine path unchanged.

Adds buildLBAgentEnv, buildMicrovmNICs, subnetCIDRForIP, subnetGatewayIP helpers.
Tests in arn_test.go cover both flag-on and flag-off paths.

Closes mulga-siv-66
2026-05-18 14:16:14 +10:00
joshsiv-mulga 228e428ec7 feat(daemon): direct-boot launch path for microvm system instances
When SystemInstanceInput.DirectBoot=true:
- Skip GetAMIConfig and GenerateVolumes
- Build vm.Config directly (no buildBaseVMConfig, no PCIe root ports)
- MachineType=microvm,x-option-roms=off,pic=off,pit=off,rtc=on,acpi=on,isa-serial=on
- Resolve kernel/initrd from Microvm.ImagePath config field
- Serialise NICs to three fw_cfg tmpfiles (netcfg, lb-agent-env, ca-cert)
- Validate exactly one NICConfig.IsDefault=true before writing netcfg blob
- Shutdown path cleans up tmpfiles via existing Config.FwCfg iteration

PC-machine path (DirectBoot=false) unchanged.

Closes mulga-siv-65
2026-05-18 14:16:14 +10:00
joshsiv-mulga 7a8a07b653 feat(vm): direct-boot foundations + config/input extensions + image build pipeline
vm package (mulga-siv-62):
- Add KernelImage, Initrd, KernelCmdline, FwCfg/FwCfgEntry to vm.Config
- Emit -kernel/-initrd/-append/-fw_cfg args when fields set
- Relax drive invariant: accept kernel image in place of drives
- Add devices.go: IsMMIO predicate, NetDevice/BlkDevice/RngDevice helpers
- Refactor lifecycle.go + network_helpers.go call sites to use helpers
- shutdown.go: os.Remove fw_cfg tmpfiles after QEMU exits
- Add devices_test.go, microvm_test.go; extend vm_test.go

config/input extensions (mulga-siv-63):
- Add MicrovmConfig{ELBv2Enabled, ImagePath} to DaemonConfig
- ImagePath falls back to /usr/share/spinifex/microvm when empty
- Add commented [microvm] section to spinifex.toml template
- Add DirectBoot bool + NICs []NICConfig to SystemInstanceInput

image build pipeline (mulga-siv-64):
- scripts/build-microvm-image.sh: Alpine chroot build producing vmlinuz + initramfs.cpio.gz
- build/microvm/init.sh: fw_cfg-driven PID 1 init (mounts, modprobe, NIC config, lb-agent-env, ca-cert)
- build/microvm/inittab: BusyBox init with lb-agent respawn
- make build-microvm-image target
- setup.sh: install microvm/* to /usr/share/spinifex/microvm/
- .gitignore: exclude built vmlinuz + initramfs.cpio.gz artifacts
2026-05-18 14:16:14 +10:00
joshsiv-mulga 35ad76096b fix(daemon): don't fall back to local start on ec2.start forward timeout
The 5s ec2.start.{lastNode} forward timeout was firing before the target
node finished StartStoppedInstance (cold start = volume rehydrate + QEMU
launch + QMP handshake, ~10-20s on a t3a.nano). The forwarding daemon
then fell back to starting the same instance locally, racing the
still-running launch on the original node. Both attempts derive the same
deterministic tap name from the ENI, so the second one fails with
TUNSETIFF: Device or resource busy.

Surfaced on the pseudo-multinode E2E (run 26006933491) where all three
daemons share one kernel and the collision is unavoidable; real
multi-node hides it because separate kernels can each hold the same tap
name without conflict (but the duplicate Run is still semantically
wrong).

Changes:

* Bump startStoppedForwardTimeout from 5s to 30s so it matches the
  awsgw upstream NATS request budget. A slow-but-alive target node
  finishes well within this window.
* Distinguish nats.ErrNoResponders (no active subscriber on
  ec2.start.{lastNode} — node genuinely down) from a timeout or other
  transport error (subscriber existed but didn't respond). Only the
  no-responders case justifies a local-fallback Run; everything else
  surfaces ServerInternal so the caller retries instead of double-
  launching.
* Add an info log on every forward attempt for easier diagnosis.
2026-05-18 12:32:07 +10:00
Josh Siviour 7eff142c34 feat(e2e): bare-metal multi-node cluster support + density-aware guards (#227)
* feat(predastore): support 2-node distributed mode with RS(1,1)

Lower minimum node threshold from 3 to 2. Emit data=1,parity=1 when
exactly 2 nodes configured — effectively mirroring. 3+ nodes continue
to use RS(2,1).

* fix(ec2): route StartInstances back to original node with node-down fallback

ec2.start used a plain queue group, so NATS could route a restart request to
any daemon — including a capacity-constrained NUC that can't fit a second
instance. This caused InsufficientInstanceCapacity in the Phase 10 stop/start
test on 2-node bare-metal clusters where one node has significantly fewer
resources.

Each daemon now also subscribes to ec2.start.{nodeId} (no queue group). The
queue-group handler peeks at the instance ID, looks up LastNode from the
stopped KV, and forwards to ec2.start.{lastNode}. If the original node does
not respond within 5 seconds (down or partitioned), the handler falls back to
starting locally on whichever node picked up the request — preserving the
existing behaviour for node-failure scenarios.

The direct handler (ec2.start.{nodeId}) always starts locally and never
forwards, preventing routing loops.

* fix(ec2): fall back to local start when original node returns InsufficientInstanceCapacity

The forwarding handler was relaying all responses from the targeted node
unconditionally, including InsufficientInstanceCapacity. This meant that if
the NUC (node2) was the LastNode but had no remaining capacity, the error
propagated to the caller rather than falling back to the local node which may
have room.

Now only success and non-capacity errors are relayed; an InsufficientInstance-
Capacity response from the targeted node triggers a local start attempt, giving
any other node in the cluster a chance to absorb the instance.

* test(e2e): make VPC stop/start restart non-fatal on InsufficientInstanceCapacity

Asymmetric hardware (NUC node2) may not have capacity to restart all
VPC instances. IP-persists-while-stopped is still verified and fails
hard; restart verification is skipped with a warning on capacity errors.

* test(e2e): density-aware capacity guard across bare-metal multi-node suite

Sub-3-node bare-metal clusters with asymmetric/undersized nodes (e.g. a
4-vCPU NUC alongside a 16-vCPU box) can fit only one t3.nano on the
smallest node after the daemon's host reserve. Phases that direct or
indirectly land >1 instance on that node hit InsufficientInstanceCapacity
and previously hard-failed the entire suite.

Add is_density_skip helper and skip_test counter, and wrap every
density-sensitive run-instances / start-instances / wait-for-running call
site (phases 3, 5, 7, 10, 11) so capacity exhaustion on sub-3-node
clusters records a SKIP rather than a FAIL. On 3+ node clusters the
guard short-circuits to false, preserving existing failure semantics.

Summary block now prints Skipped count + names so degraded coverage is
visible in CI logs.

Refs: mulga-siv-72

* test(e2e): parameterise lb SSH key + user via PEER_SSH_KEY / PEER_SSH_USER

Allow run-lb-e2e.sh to run against clusters that don't use tf-user with the
tofu-cluster SSH key (e.g. bare-metal nodes which use spinifex@ + bm-ci key).
Defaults preserve existing behaviour on the tofu-cluster CI path.

Refs: mulga-siv-73
2026-05-18 10:18:04 +10:00
joshsiv-mulga 5b3ced92f9 fix(e2e): increase SSH wait timeout and fix console log path for bm
- SSH wait: 60 → 120 attempts; NBD-backed VMs on bare metal take
  longer to boot than tofu-cluster VMs with local storage
- Diagnostic console log: add /run/spinifex/console-<id>.log which
  is where Spinifex QEMU actually writes serial output
2026-05-15 13:18:53 +10:00
joshsiv-mulga ee986fefe6 fix(e2e): remove hardcoded 3-node assumptions from bm multinode test
Replace all literal `2`/`3` node counts with `NODE_COUNT`-derived
expressions so the test runs correctly against any cluster size.

- NATS recovery peer threshold: `>= 2` → `>= NODE_COUNT - 1`
- spx get nodes after recovery: `>= 3` → `>= NODE_COUNT`
- Spread placement: `--count 3` / loop `0 1 2` → `NODE_COUNT`; thresholds updated
- NAT GW step label: static "3 nodes" → `$NODE_COUNT`
2026-05-15 12:48:26 +10:00
joshsiv-mulga 7b755227d5 fix(e2e): NATS peer count expects NODE_COUNT-1 routes not hardcoded 2
/routez reports outbound routes; with N nodes each node has N-1 routes.
A 2-node cluster has 1 route, not 2. Test was written for 3-node tofu
cluster and failed on 2-node baremetal.
2026-05-15 12:41:49 +10:00
joshsiv-mulga f667e2e0a6 fix(e2e): fix unbound variable on 2-node bare-metal cluster
Hardcoded 'for i in 1 2' loops assumed 3+ nodes, accessing NODE_IPS[2]
which doesn't exist on a 2-node cluster. With set -u this is a fatal
unbound variable error. Use seq 1 $((NODE_COUNT-1)) instead.
2026-05-15 12:25:51 +10:00
Julian Sommer de3ef1bb96 fix: extra logging 2026-05-15 11:56:18 +10:00
Julian Sommer 970b3bb58d fix: allow port 80 2026-05-15 11:28:35 +10:00
Julian Sommer d3290be6e7 fix(e2e): use custom security group for alb 2026-05-15 11:03:43 +10:00
joshsiv-mulga 08935ff7e7 fix(e2e): replace guest SSH uptime check with LaunchTime assertion
Phase 8.3 polled VPC instance IPs via two-hop SSH. In single-node macvlan
mode the host has no route to VPC subnets, so SSH always timed out (10 min
of dead retries) even when the VMs were healthy (ALB targets passing health
checks).

Replace with a LaunchTime comparison: the daemon resets LaunchTime to
time.Now() when it relaunches QEMU on recovery, so LaunchTime >= REBOOT_START
is a fast, network-topology-independent reboot confirmation.
2026-05-15 10:33:01 +10:00
Julian Sommer b7a932d6b0 ci(e2e-nightly): target dispatched branch on workflow_dispatch
GIT_BRANCH was hardcoded to dev, so workflow_dispatch runs ignored the
ref chosen in the UI. Use github.ref_name for dispatch (and any non-cron
trigger), keep dev as the explicit target for scheduled cron runs.
2026-05-15 10:00:11 +10:00
joshsiv-mulga beb84b4936 fix(daemon): detect OVN pid file location at runtime
Trixie OVN moved the pid/socket to /var/run/ovn/; older installs
use /var/run/openvswitch/. Probe which exists so the same binary
works on both layouts.
2026-05-15 09:55:34 +10:00
joshsiv-mulga 3037c349a1 fix(installer): skip SPINIFEX_JOIN_ADDR validation when SPINIFEX_SKIP_FORMATION=1 2026-05-15 09:34:55 +10:00
joshsiv-mulga 7042f25861 feat(e2e): add run-bm-multinode-e2e.sh for bare-metal N≥2 node clusters
Bare-metal variant of run-multinode-e2e.sh:
- Accepts 2+ node IPs (not hardcoded 3)
- SSH key/user via PEER_SSH_KEY / PEER_SSH_USER env vars (default: bm-ci / spinifex)
- NODE3_IP optional; node3 survival check skipped when absent

Workflow updated: job renamed to Multi-Node E2E, timeout 60→120 min.
2026-05-14 17:15:17 +10:00
joshsiv-mulga fba2103133 feat(firstboot): SkipFormation flag — bm-bootstrap owns cluster formation
Add SkipFormation bool to firstboot.Config. When set, the cluster
formation block (spx admin init/join) is replaced with a no-op echo,
leaving formation to the provisioning controller.

Wired through: autoinstall reads SPINIFEX_SKIP_FORMATION=1 from env,
install.go passes it to firstboot.Config. spinifex-init.sh parses the
kernel cmdline param and exports it. boot-handler.go hardcodes
SPINIFEX_SKIP_FORMATION=1 so all bare-metal CI nodes skip formation —
bm-bootstrap.sh always runs spx admin init/join with the correct
--nodes N from nodes.json, enabling proper multi-node formation.
2026-05-14 16:57:54 +10:00
joshsiv-mulga 9fd89ec1ad fix(ci): cache lb-alpine image on runner alongside ubuntu, pass to bm-bootstrap 2026-05-14 16:05:53 +10:00
joshsiv-mulga 58c2e18ad1 fix(ci): cache ubuntu-24.04 cloud image on runner, pass to bm-bootstrap
Add a step before the E2E run that ensures the Ubuntu 24.04 noble cloud
image is cached at BM_ISO_CACHE. Downloads from ubuntu.com if missing,
prints cached size if present. Passes path via BM_UBUNTU_IMAGE to
bm-bootstrap.sh which SCPs it to the node for --file import.
2026-05-14 16:02:15 +10:00
Julian Sommer 0dc0daf116 feat: use FIPS compliant cryptography (#225) 2026-05-14 15:42:53 +10:00
joshsiv-mulga 26c2c9fa49 fix(setup): replace /dev/stdin in tmpfiles.d write to work without /dev mount in chroot 2026-05-14 15:01:14 +10:00
Julian Sommer f7efc69344 feat: disable api termination (#224) 2026-05-14 14:35:00 +10:00
joshsiv-mulga 8841241541 fix(setup-ovn): del-port cleanup without bridge name to avoid error on first run 2026-05-14 14:30:40 +10:00
joshsiv-mulga 7859d9610b fix(ci): write bm-ci key to RUNNER_TEMP and derive .pub for bm-bootstrap 2026-05-14 14:01:22 +10:00
joshsiv-mulga 7d25b04532 fix(installer): fire install callback before reboot to clear PXE flag 2026-05-14 12:34:56 +10:00
joshsiv-mulga 7dd3af3848 revert(installer): undo grub-install changes that introduced PXE boot loop
The --no-nvram flag removed the UEFI NVRAM boot entry, causing firmware to
fall through to PXE on every reboot. Restore original --recheck behaviour
which was confirmed working in manual testing.
2026-05-14 12:34:56 +10:00
Julian Sommer 54a1c29ed5 feat: test cleanup (#223) 2026-05-14 11:40:09 +10:00
Julian Sommer 89ddd06846 chore: update COMMANDS.md 2026-05-14 10:46:45 +10:00
Julian Sommer 4bf7a73feb feat: DescribeSecurityGroupRules (#222) 2026-05-14 10:44:43 +10:00
joshsiv-mulga cc157e97f9 fix(installer): skip fs-probe and nvram in grub-install to prevent eMMC scan hang
grub-probe scans all block devices even without --recheck. On N100 mini-PCs
with eMMC + NVMe, scanning the eMMC causes grub-install to hang. Also skip
NVRAM writes (--no-nvram) since --removable installs to the default EFI path
without needing to register a boot entry in UEFI firmware variables.
2026-05-14 09:37:43 +10:00
joshsiv-mulga fa5919fc14 fix(installer): remove --recheck from grub-install to prevent device scan hang
--recheck triggers grub to rescan all block devices. On N100 mini-PCs with
eMMC + NVMe, scanning the eMMC causes grub-install to hang indefinitely.
Device maps are generated fresh on each install so --recheck is redundant.
2026-05-14 08:47:06 +10:00
joshsiv-mulga f8d025d07e fix(installer): disable os-prober to prevent update-grub hang on multi-disk hardware
On N100 mini-PCs with eMMC + NVMe, update-grub's os-prober probes all
block devices via the bind-mounted /dev, hanging indefinitely on the eMMC.
GRUB_DISABLE_OS_PROBER=true skips os-prober in the chroot.

Also apply modernize lint fixes to vm test files (atomic.Int32).
2026-05-14 08:10:01 +10:00
joshsiv-mulga 38373b2fc7 fix(ci): generate epdu.env from secrets instead of pre-placed file 2026-05-13 16:14:06 +10:00
joshsiv-mulga e615d6f9e6 fix(ci): remove BM_SKIP_EPDU now that ePDU SNMPv3 is provisioned 2026-05-13 16:05:35 +10:00
Julian Sommer 97701737cb feat: describe instance status (#221) 2026-05-13 15:55:20 +10:00
joshsiv-mulga a31fd8098c fix(ci): use sudo to clean workspace so root-owned rootfs cache is removed
The build-rootfs step creates root-owned files in the workspace; a plain
rm -rf fails with permission denied on the next run's Clean Workspace step.
2026-05-13 14:25:51 +10:00
Julian Sommer c19f823d1e fix: unblock DHCP under narrow-egress SGs 2026-05-13 13:40:50 +10:00
Julian Sommer 7c08c62e0d chore: increase tofu e2e logging 2026-05-13 12:28:11 +10:00
Julian Sommer a08d9b8b99 feat: UI bug fixes (#220) 2026-05-13 12:12:43 +10:00
Julian Sommer 8d1258e4b7 fix: tofu e2e 2026-05-13 11:54:58 +10:00
Julian Sommer e80f1579d7 chore: delete no op config migrations 2026-05-13 11:52:24 +10:00