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fix(kms): restore persisted configuration after restart (#6821)
* fix(kms): restore persisted configuration after restart * docs(kms): cover the reload route and startup load states The admin contract matrix pins every dynamic KMS route for the rc and console handoff, so the new POST /kms/reload needs a row there, and the reload response reuses the configure snapshot shape rather than adding a wire type. The observability runbook gains the operator procedure the reload exists for: telling a load_failed startup apart from a server that was never configured, and recovering without resubmitting secrets.
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@@ -212,6 +212,17 @@ Investigation:
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Related signals: `rotation_due` / `rotation_due_reason` on the key listing; `rustfs_kms_deletion_sweep_keys_total{outcome=~"unreadable|failed"}` (a frozen gauge is stale, not healthy); the [rotation drivers and scheduling matrix](kms-backend-security.md#rotation-drivers-and-scheduling-per-backend) and pre-rotation checklist in the backend security properties document.
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## Startup persisted-configuration load
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KMS configured through the admin API is persisted to cluster storage and restored on every startup. The load result is visible in two places; check both before concluding that KMS "was never configured":
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- **Startup log**, `event="kms_persisted_config_lookup"` (`target: rustfs::init`): `state="found"` means the persisted configuration was loaded and applied; `state="not_found"` means no persisted configuration exists on disk; `state="load_failed"` means one exists but reading, unsealing, or decoding it failed.
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- **`GET /rustfs/admin/v3/kms/service-status`**: `"NotConfigured"` matches `not_found` (nothing persisted — configuring from scratch is the correct response), while a status of `Error("Failed to load persisted KMS configuration: ...")` or `Error("Failed to apply persisted KMS configuration: ...")` matches `load_failed`. The two states call for different operator actions; do not resubmit a full configuration to recover from `load_failed`.
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To recover from `load_failed` — or from any state where the server runs but its in-memory KMS lags the persisted configuration — call `POST /rustfs/admin/v3/kms/reload` (requires `kms:ServiceControl`). It re-reads the persisted configuration from cluster storage and reconfigures the service without resubmitting secrets, then broadcasts the reload to peer nodes. If reload keeps failing, check cluster storage health first (the read needs quorum), then `RUSTFS_KMS_CONFIG_SECRET`: an unseal error means the secret is missing or differs from the one that sealed the persisted copy — it must be identical on every node.
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A separate event, `kms_config_load_skipped` with `reason="storage_uninitialized"`, comes from the ambient loader used by the peer-reload RPC path; during normal startup the loader receives the store explicitly, so seeing this event outside a peer reload indicates a request arrived before storage initialization finished.
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## Threshold calibration
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Every numeric traffic or latency threshold in `rustfs-kms-alerts.yml` (5% error ratio, 2s p99, 0.5/s attempt failures, 0.05/s budget exhaustion) is a conservative default chosen without a production baseline, biased toward not paging on healthy-but-busy systems. Before relying on these alerts for paging: run the workload in staging for at least a week, record the steady-state values of the expressions above, then tighten thresholds to sit clearly above observed peaks. `KmsBackendCircuitOpen` is different: its gauge is direct state, and the one-minute hold only suppresses a circuit that recovers immediately. `KmsKeyRotationOverdue` is different in the other direction: its 400-day threshold is a policy default (sitting above a common one-year rotation period), not a traffic default — calibrate it against the rotation period your compliance policy requires and against `RUSTFS_KMS_ROTATION_MAX_AGE_SECS`, not against a staging baseline. Once a stable baseline exists, consider converting `KmsBackendAttemptFailureSpike` to a baseline-relative form (`offset 1d` ratio, see `.docker/observability/prometheus-rules/rustfs-get-optimization-alerts.yaml` for the pattern). Formal SLO targets for KMS operations are deliberately out of scope until that baseline exists (rustfs/backlog#1584).
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